Automated poultry hanging system and method

ABSTRACT

This invention relates to automated systems and methods for hanging live poultry for further processing. The system has an alignment conveyor, an alignment stunner, a hanging box, and a shackle. The alignment conveyor conveys poultry from an input point to the alignment stunner. The alignment stunner urges the poultry to move to a desired position on the alignment conveyor and stuns the poultry. The hanging box grasps the stunned poultry and places the poultry into the shackle for further processing. A computer and at least one sensor control operation of the system so that human intervention is minimized.

CROSS-REFERENCE TO RELATED PATENT APPLICATION

This application is a continuation application of copending U.S. patentapplication Ser. No. 13/539,384, filed Jun. 30, 2012, which claims thebenefit of U.S. Provisional Application No. 61/502,934, filed on Jun.30, 2011, each of which applications are herein incorporated byreference in their entirety.

FIELD OF THE INVENTION

This invention relates to systems and methods for hanging live poultry.More particularly, this invention relates to automated systems andmethods for hanging live poultry for processing.

BACKGROUND OF THE INVENTION

Poultry processing plants have become automated to a large extent. Dueto Federal regulations, it is necessary to kill the birds while they arein an inverted configuration, so that the blood is pumped from thebirds' body via their own heart. Typically, birds are processed in aninverted position with their hocks suspended by shackles pivotallymounted to an overhead conveyor line. This orientation places the tailregion roughly midway down the bird body while the pivotal mountingenables the birds to be manipulated along the process line. It is commonpractice to electrically stun the birds prior to processing them whilethey are inverted and shackled. In this manner, the birds, while alive,remain relatively motionless for processing.

Conventionally, suspending the bird from the shackles is a manualprocess. For example, depending on the speed to the overhead conveyorline, several employees can be required to restrain the bird, orient thebird correctly relative to the shackles of the conveyor, and place thebird into the shackles. Because the birds are alive, manually loadingthe birds into the shackles can be a cumbersome and unsanitary task.Therefore, there is a need in the industry for a system or apparatus toautomatically hang live poultry for processing. The present inventionfulfills these needs and provides further related advantages as describeherein.

SUMMARY

The application relates to systems and methods for automatically hanginglive poultry, such as a chicken, quail, turkey, duck and the like. Inone aspect, the system for hanging live poultry can comprise at leastone of an alignment conveyor, an alignment stunner, a rain stunner, ahanging box, and a shackle. The alignment conveyor can convey poultryfrom an input point in the processing facility to the alignment stunner.In another aspect, the alignment stunner can urge the poultry to move toa desired position on the alignment conveyor. In still another aspect,the alignment and/or the rain stunner can stun the poultry while thepoultry is in the desired position. In another aspect, the hanging boxcan grasp the stunned poultry and place the poultry into the shackle forfurther processing. In one aspect, it is contemplated that a computercan be configured to control operation of the system so that humanintervention is minimized. The system can also comprise at least onesensor that is operatively coupled to the computer.

Additional advantages of the invention will be set forth in part in thedescription which follows, and in part will be obvious from thedescription, or may be learned by practice of the invention. Theadvantages of the invention will be realized and attained by means ofthe elements and combinations particularly pointed out in the appendedclaims. It is to be understood that both the foregoing generaldescription and the following detailed description are exemplary andexplanatory only and are not restrictive of the invention, as claimed.

DETAILED DESCRIPTION OF THE FIGURES

These and other features of the preferred embodiments of the inventionwill become more apparent in the detailed description in which referenceis made to the appended drawings wherein:

FIG. 1 is a schematic diagram of an automated system for hanging livepoultry, according to one aspect.

FIG. 2 is a perspective view a portion of the system of FIG. 1.

FIG. 3 is a cross-sectional side view of a hanging box of the system ofFIG. 1.

FIG. 4 is a perspective view of the hanging box of FIG. 3, showing abird being grasped by the hanging box.

FIG. 5 is a perspective view of a shackle of the system of FIG. 1,showing a bird hanging from the shackle.

FIG. 6 is a side elevational view of a shackle, according to one aspect.

FIG. 7 is a perspective view of the hanging box of FIG. 3.

DETAILED DESCRIPTION OF THE INVENTION

The present invention can be understood more readily by reference to thefollowing detailed description, examples, drawings, and claims, andtheir previous and following description. However, before the presentdevices, systems, and/or methods are disclosed and described, it is tobe understood that this invention is not limited to the specificdevices, systems, and/or methods disclosed unless otherwise specified,as such can, of course, vary. It is also to be understood that theterminology used herein is for the purpose of describing particularaspects only and is not intended to be limiting.

The following description of the invention is provided as an enablingteaching of the invention in its best, currently known embodiment. Tothis end, those skilled in the relevant art will recognize andappreciate that many changes can be made to the various aspects of theinvention described herein, while still obtaining the beneficial resultsof the present invention. It will also be apparent that some of thedesired benefits of the present invention can be obtained by selectingsome of the features of the present invention without utilizing otherfeatures. Accordingly, those who work in the art will recognize thatmany modifications and adaptations to the present invention are possibleand can even be desirable in certain circumstances and are a part of thepresent invention. Thus, the following description is provided asillustrative of the principles of the present invention and not inlimitation thereof.

As used throughout, the singular forms “a,” “an” and “the” includeplural referents unless the context clearly dictates otherwise. Thus,for example, reference to “a hanging box” can include two or more suchhanging boxes unless the context indicates otherwise.

Ranges can be expressed herein as from “about” one particular value,and/or to “about” another particular value. When such a range isexpressed, another aspect includes from the one particular value and/orto the other particular value. Similarly, when values are expressed asapproximations, by use of the antecedent “about,” it will be understoodthat the particular value forms another aspect. It will be furtherunderstood that the endpoints of each of the ranges are significant bothin relation to the other endpoint, and independently of the otherendpoint.

As used herein, the terms “optional” or “optionally” mean that thesubsequently described event or circumstance may or may not occur, andthat the description includes instances where said event or circumstanceoccurs and instances where it does not.

The application relates to systems and methods for automatically hanginglive poultry, such as a chicken, quail, turkey, duck and the like. Inone aspect, as illustrated in FIG. 1, the system 10 for hanging livepoultry can comprise at least one of an alignment conveyor 12, analignment stunner 14, a hanging box 16, and a shackle 18. As will bedescribed more fully below, the alignment conveyor and/or the alignmentstunner can urge the birds to face a predetermined direction. Thehanging box can then grasp the bird and place it in the shackle forfurther processing.

In one aspect, the alignment conveyor 12 can be an endless conveyor thatcan be conventionally trained around a plurality of conveyor rollers. Itis contemplated that the endless conveyor can comprise a conventionaldesign. In one non-limiting example, at least one of the conveyorrollers can be driven by a motor or drive, which causes the alignmentconveyor to rotate about the conveyor rollers at a desired andselectable alignment conveyor speed in an alignment conveyor direction.As illustrated in FIG. 2, in another aspect, during at least a portionof the course of the endless conveyor path, at least a portion of thealignment conveyor 12 direction can be substantially linear along analignment conveyor axis. In yet another aspect, during at least aportion of the course of the endless conveyor path, an upper surface 20of the alignment conveyor can be positioned in a conveyor plane that issubstantially parallel to a floor on which the alignment conveyor isplaced. Optionally, during at least a portion of the course of theendless conveyor path, the conveyor plane can be positioned at an acuteangle relative to the floor on which the alignment conveyor 12 isplaced. For example, a first side 22 of the alignment conveyor can behigher than a second side 24 relative to the floor.

Still with reference to FIG. 2, the alignment conveyor 12 can compriseat least one alignment box 26 comprising a first portion 28 and aseparate second portion 30. In one aspect, the first portion and thesecond portion of the alignment box can be fixedly attached to and/orformed on portions of the upper surface 20 of the alignment conveyorsuch that the first and second portions 28, 30 of the alignment boxextend upwardly away from the conveyor plane of the alignment conveyor.In another aspect, when the first and second portions of the alignmentbox 26 are on the upper surface 20 of the alignment conveyor 12, thefirst and second portions can form an enclosure 32 defining a sideopening. As can be appreciated, it is contemplated that respectiveportions of the alignment box 26 can be formed from separate pieces sothat the portions of the alignment box can separate or otherwise segmentapart as respective portions of the upper surface of the alignmentconveyor move relative to each other during the course of the movementof the alignment conveyor around the conveyor rollers. In still anotheraspect, and without limitation, the enclosure formed by the first andsecond portions 28, 30 of the alignment box can be substantially squareor rectangular in cross-sectional shape. For example, the area formed bythe enclosure can be approximately 12 inches by 12 inches, though othersize and shape enclosures are of course contemplated.

In one aspect, the downstream alignment stunner 14 can define at leastone opening and/or comprise at least nozzle 34 in fluid communicationwith a fluid source that is configured to direct a first stream of fluidin a desired direction. For example, the alignment stunner can be apoultry (“rain”) stunner as described in U.S. Pat. No. 7,740,527,incorporated herein by reference in its entirety. In another aspect andas illustrated in FIG. 2, the alignment stunner comprises at least onefirst opening and/or nozzle 34 that is configured to direct a firststream of fluid into at least a portion of the alignment box 26 and/orthe upper surface 20 of the alignment conveyor 12. As can beappreciated, there can be a plurality of openings and/or nozzles influid communication with the fluid source that are configured to directat least a first stream of fluid into at least a portion of the of thealignment box and/or the upper surface of the alignment conveyor. Thefirst opening and/or nozzle 34 can be coupled directly to the fluidsource, or they can be connected to several distinct fluid sources. Itis also contemplated that the alignment stunner 14 can comprise amanifold or at least one spray bar 36, which is coupled to the fluidsource and feeds the plurality of first openings and/or nozzles definedin the spray bar. In one aspect, the plurality of openings and/ornozzles 34 of the spray bar 36 can be configured to allow fluid to exitthe spray bar in a desired direction and flowrate. In another aspect,the openings and/or nozzles of the spray bar can be evenly spaced alongthe length of the spray bar such that a plurality of streams 37 of fluidexit the spray bar 36 in the desired direction and flowrate.

In one aspect, the alignment stunner can further comprise a screen orslotted cover 25 configured to allow the fluid to pass through thecover, while forcing the poultry to position its head below the cover.For example, the cover 25 can define a plurality of slots, each slotaligned with an opening or nozzle 34 of the alignment stunner such thatfluid directed from each nozzle passes through the slot beforecontacting the poultry.

In one aspect, the spray bar 36 can be an oscillating spray bar, capableof rotation about and between a first spray bar position, in which fluidexits the spray bar in a first desired direction relative to theconveyor plane of the alignment conveyor 12, and a second spray barposition, in which fluid exits the spray bar in a second desireddirection (different from the first desired direction) relative to theconveyor plane of the alignment conveyor. In the first desireddirection, the plurality of streams 37 of fluid contact the alignmentconveyor 12 generally about the second side 24 of the alignment conveyorand, in the second desired direction, the plurality of streams 37 offluid contact the alignment conveyor 12 generally away from the secondside of the alignment conveyor. Thus, in operation, when the spray barrotates from the first spray bar position to the second spray barposition, the plurality of streams 37 of fluid contacting the alignmentconveyor 12 moves from the second side 24 of the alignment conveyor 12and towards the first side 22 of the alignment conveyor.

Referring again to FIG. 1, when viewed from above, the spray bar 36 ofthe alignment stunner 14 can be positioned at an acute angle relative tothe alignment conveyor axis. In this aspect, the flow of fluid from thealignment stunner can progressively urge the bird from the alignmentconveyor 12 toward the articulated hanging box 16. Alternatively, thespray bar of the alignment stunner can be positioned substantiallyparallel to the alignment conveyor axis.

Optionally, in one aspect and as shown in FIG. 1, the alignment stunner14 can comprise a plurality of spray bars 36. In this aspect, a firstspray bar of the plurality of spray bars can be positioned at an acuteangle relative to the alignment conveyor axis and a second spray bar ofthe plurality of spray bars can be positioned substantially parallel tothe axis of the alignment conveyor 12. It is of course contemplated thatany number of spray bars can be positioned substantially parallel to thealignment conveyor axis or at an acute angle relative to the alignmentconveyor axis. It is also contemplated that at least one spray bar canbe a conventional spray bar for spraying a fluid, and at least one spraybar can be a spray bar electrically coupled to a power source asdescribed in U.S. Pat. No. 7,740,527. In another aspect, at least onespray bar can comprise a constant current power supply configured toregulate the amount of electrical current directed to each bird at apredetermined current level.

The hanging box 16 is illustrated in FIGS. 3, 4 and 7. In one aspect,the hanging box can comprise a lower surface 38, a pair of opposed sides40, a means for immobilizing 42 the bird 44, and a rear wall 46 defininga rear wall aperture 48. In another aspect, the pair of opposed sidescan be movable sides extending away from the lower surface. In stillanother aspect, the pair of opposed sides can be movable about andbetween a first side position, in which the pair of opposed sides arespaced from each other a first predetermined distance, and a second sideposition in which the pair of opposed sides are spaced from each other asecond predetermined distance that is less than the first predetermineddistance. Thus, in this aspect, the distance between the opposed sides40 can vary. For example, the distance between the opposed sides can begreater than 12 inches, about 12 inches, 11 inches, 10 inches, 9 inches,8 inches, 7 inches, 6 inches, 5 inches, 4 inches, 3 inches, 2 inches, 1inch, less than 1 inch, or any distance in between as desired. Inanother aspect, the lower surface 38 can be sized so that the legs 52 ofthe bird extend beyond the lower surface 38 when the bird is grasped bythe hanging box, as shown in FIG. 4 and described more fully below.

The means for immobilizing 42 the bird 44 can be comprise a means forimmobilizing the legs 52 of the bird. In one aspect, the means forimmobilizing the bird can comprise a pair of locking arms 50.Optionally, each locking arm of the pair of locking arms can besubstantially L-shaped, substantially J-shaped, triangularly-shaped andthe like. In one aspect, the locking arms can be movable about andbetween a first arm position, in which at least a portion of eachlocking arm is positioned below the lower surface 38 of the hanging box16, and a second arm position in which at least a portion of eachlocking arm is positioned above the lower surface. In the second armposition, a notch and/or portion of the locking arm 50 can at leastpartially surround the leg 52 of the bird 44, thereby holding the birdin place on the lower surface of the hanging box.

In one aspect, the hanging box 16 can be an articulated hanging box,capable of rotating about and between a first box position, in which thelower surface 38 of the hanging box is substantially parallel to theplane of the alignment conveyor 12, and a second box position, in whichthe lower surface of the hanging box 16 is at an acute angle relative tothe plane of the alignment conveyor. In another aspect, the lowersurface of the hanging box can be movable from a first surface positionin which the lower surface of the hanging box is substantially parallelto the floor of the processing facility and a second surface position inwhich the lower surface 38 is at an acute angle relative to the floor ofthe processing facility. In this aspect, in the first surface position,a portion of the lower surface can extend beyond the edge of the opposedsides 40 of the hanging box, illustrated in FIG. 4. In the secondsurface position, a portion of the lower surface 38 can be moved so thatthe lower surface 38 does not extend beyond the edge of the opposedsides of the hanging box 16, as illustrated in FIG. 5.

Referring again to FIG. 2, the hanging box 16 can be guided through theprocessing facility with at least one rail and/or chain 54. In oneaspect, at least a portion of the at least one rail and/or chain can bepositioned substantially parallel to the alignment conveyor 12, and atleast a portion of the at least one rail and/or chain can be positionedadjacent to a conventional picking line 56 (as shown in FIG. 1)configured to move the plurality of shackles 18 through the processingfacility. In another aspect, when the hanging box is positionedsubstantially parallel to the alignment conveyor 12, at least a portionof the lower surface 38 of the hanging box 16 can at least partiallyoverlie the upper surface 20 of the alignment conveyor. As can beappreciated, conventional gears, motors, cams, and the like can beutilized to urge movement of the hanging box 16 as desired. In anotheraspect, the hanging box can move at a hanging box speed that issubstantially the same as the alignment conveyor speed.

The shackle 18 is illustrated in FIGS. 5 and 6, according to variousaspects. In one aspect, the shackle can comprise a central member 58 andan outer perimeter member 60. As illustrated in FIG. 6, a proximal endof the central member 58 can be attached to the outer perimeter member60, and a distal end of the central member can extend away from theperimeter member and can be configured for attachment to a picking line.Two inner members 62 can be spaced from the outer perimeter member andcan cooperate with the outer perimeter member 60 to create a pair ofslots 67. In another aspect, at least a portion of the inner members cantaper towards the outer perimeter member. In still another aspect, atleast a portion of the inner members can be spaced from the outerperimeter member a predetermined distance so that the slots are sized toreceive the legs of the bird. In one aspect, a central cavity 63 can bedefined by a portion of the outer perimeter member, the central cavitybeing configured to allow the legs of the bird to be inserted into theshackle 18. In another aspect, the shackle can further comprise a rollerand/or a slide 65. The roller and/or slide can be configured to matinglyengage a groove defined in the hanging box 16 to improve alignment ofthe shackle 18 and the hanging box.

In one aspect, the system 10 can further comprise at least one scaleand/or load cell configured to weigh each bird. For example, eachshackle 18 could be coupled to a scale. In another aspect, the systemcan further comprise a control system such as a computer and/orprocessor coupled to at least one sensor and/or the at least one scale.In this aspect, the at least one sensor can be configured to sense thepresence and/or position of a bird. Thus, for example, the sensor cansense the presence of a bird in an alignment box 26 and the computer canspeed up or slow down the speed of the alignment conveyor 12, thehanging box 16 and/or the speed at which the shackle 18 is moving basedat least in part upon the presence of the poultry. In other aspects, theat least one sensor can sense the location and/or position of thealignment conveyor, the alignment stunner, the hanging box, the shackle,and their respective components. The computer can be programmed to takepredetermined actions based upon the readings received from the at leastone sensor.

The system 10 for hanging live poultry can be formed from conventionalmaterials, such as for example and without limitation, polymericmaterials and/or stainless steel.

In order to use the system 10 for hanging live poultry, it iscontemplated that the birds can be fed to the alignment conveyor 12 byconventional means. For example and without limitation, the birds can beloaded from delivery trucks into a hopper or other storage device. Thehopper can, for example and referring again to FIG. 1, feed or otherwiseurge the birds to a filing conveyor 64 which can move the birds to thealignment conveyor. Optionally, it is contemplated that the birds can befed directly to the alignment conveyor 12 without the need for a hopperand/or the filing conveyor.

As the birds are urged onto the alignment conveyor 12, the first portion28 of the alignment box 26 can extend upwards from the alignmentconveyor preventing the bird from walking on the alignment conveyor pastthe first portion. The alignment conveyor can have a predetermined speedthat can be adjusted manually and/or automatically based on factors suchas the number of poultry to be processed, the size of the poultry andthe like. As the alignment conveyor travels in the alignment conveyordirection towards the alignment stunner 14, the second portion 30 of thealignment box can rotate to a position behind the bird, therebyenclosing the bird in the enclosure 32 having a side opening.

In one aspect, a hanging box 16 can have a predetermined speed and canbe positioned so that the pair of opposed sides 40 of the hanging boxare adjacent the enclosure 32 of the alignment box 26 and aresubstantially aligned with the first and second portions 28, 30 of thealignment box as the alignment box travels in the alignment conveyordirection. For example and with reference to FIG. 1, a hanging box axisA_(H) can be substantially coaxially aligned with an alignment box axisA_(A) for a predetermined amount of time and/or a predetermined distanceas the alignment box travels in the alignment conveyor direction. Thehanging box speed and direction can be substantially the same as thealignment conveyor speed and direction so that the alignment box and thehanging box are positioned adjacent each other for a predeterminedamount of time. Thus, as illustrated in FIG. 2, the opposed sides 40 ofthe hanging box and the first and second portions 28, 30 of thealignment box can cooperate to form a substantially enclosed area 66 forthe bird, except for the rear wall aperture 48 defined in the rear wall46 of the hanging box 16.

The substantially enclosed area 66 can then travel toward the alignmentstunner 14 with the bird 44 enclosed therein. Because poultry by naturedo not like to be sprayed with a fluid, such as water, birds will turnaway from a fluid source and can attempt to walk away from the fluidsource. If the fluid is electrified or if the fluid is cold, the birdscan attempt to walk away from the fluid source more quickly. As thesubstantially enclosed area 66 travels under the spray bar 36 of thealignment stunner 14, the angle of the spray bar relative to thealignment conveyor direction and/or the oscillation of the spray bar cancause the bird to walk or be urged towards the first side 22 of thealignment conveyor 12 and into the hanging box 16. In a further attemptto avoid the water, the bird can insert his head into the rear wallaperture 48. Birds that are not alive when conveyed to the alignmentstunner will not be able to move towards the first side of the conveyor,and thus will not be able to move into the hanging box. These dead birdscan remain on the alignment conveyor until reaching the end on thealignment conveyor where they can be dropped off the conveyor into acontainer for disposal.

In one aspect, the opposed sides 40 of the hanging box 16 can move fromthe first side position, in which the opposed sides are substantiallyaligned with the first and second portions 28, 30 of the alignment box26, to the second side position having a smaller distance between theopposed sides than the first position. In another aspect, the opposedsides of the hanging box can move from the first side position to thesecond side position as the bird is under the spray bar 36 of thealignment stunner, though it is contemplated that the opposed sides ofthe hanging box can move after the bird has passed under the spray bar.In one aspect, the second side position can be sized so that in thesecond side position, each of the opposed sides of the hanging box 16contacts the body of the bird 44. For example, in the second sideposition, the opposed sides 40 can be about 6 inches apart from eachother. Thus, the bird can be contacted by the opposed sides of thehanging box with at least a portion of the head of the bird extendingthrough the rear wall aperture 48.

The bird can then be conveyed to a spray bar 36 configured to stun thebird. For example, the spray bar can be electrically coupled to a powersource so that the spray directed towards the bird is electrified. Inanother example, the spray bar can spray cold or chilled fluid towardsthe bird in order to stun the bird. After the bird has been stunned, themeans for immobilizing 42 the legs of the bird, such as the locking arms50, can be moved from the first arm position to the second arm position,thereby holding the legs of the bird in place. The hanging box 16 canthen articulate from the first box position to the second box position,in which the lower surface 38 of the hanging box 16 is at an acute anglerelative to the plane of the alignment conveyor. After the bird has beenimmobilized, the lower surface of the hanging box 16 can rotate to thesecond surface position, wherein the legs of the bird can extend beyondedge of the sides 40 of the hanging box while the lower surface 38 doesnot extend beyond the edge of the opposed sides of the hanging box 16.

As can be appreciated, after the bird has been grasped by the hangingbox, the hanging box can travel away from the alignment conveyor 12. Ascan also be appreciated, the steps to grasp the bird can be accomplishedin other order than described above. For example, the means forimmobilizing 42 the legs of the bird can move to the second arm positionprior to stunning the bird. In another example, the hanging box 16 canarticulate to the second box position prior to locking the legs of thebird.

The hanging box 16 with the bird grasped therein can be brought adjacentto the picking line 56. As illustrated in FIG. 1, in one aspect, thepicking line and the hanging box can be brought adjacent to each otherin an area where the at least one rail and/or chain 54 is curved. Forexample, an inner radius of the at least one rail and/or chain can bealigned with an outer radius of the picking line so that the hanging box16 can be aligned with a shackle 18. By placing the picking line and thehanging box adjacent to each other in a curved area, different spacingbetween each hanging box and each shackle can be achieved. For example,the shackles can be spaced about 6 inches apart on the picking line,while the hanging boxes can be spaced about 12 inches apart.

Because the hanging box is in the second box position, the legs of thebird can be in a plane above the two inner members 62 of the shackle.Upon alignment of the hanging box 16 and the shackle 18, the hanging boxcan articulate towards the first box position, thereby lowering the legsof the bird into the central cavity 63 of the shackle. As the hangingbox continues to articulate towards the first box position, each leg ofthe bird can be lowered into a respective slot 67 formed between theinner members 62 and the outer perimeter member 60 of the shackle 18.The opposed sides 40 of the hanging box can rotate toward the first sideposition and the means for immobilizing 42 the legs of the bird can bemoved from the second arm position to the first arm position, therebyreleasing the hanging box's grasp on the bird and hanging the bird inthe shackle. The picking line can then transport the bird through theprocessing facility for conventional processing.

Although several embodiments of the invention have been disclosed in theforegoing specification, it is understood by those skilled in the artthat many modifications and other embodiments of the invention will cometo mind to which the invention pertains, having the benefit of theteaching presented in the foregoing description and associated drawings.It is thus understood that the invention is not limited to the specificembodiments disclosed hereinabove, and that many modifications and otherembodiments are intended to be included within the scope of the appendedclaims. Moreover, although specific terms are employed herein, as wellas in the claims which follow, they are used only in a generic anddescriptive sense, and not for the purposes of limiting the describedinvention, nor the claims which follow.

What is claimed is:
 1. An automated system for hanging poultry,comprising: an alignment conveyor having an upper surface positioned inan alignment conveyor plane and movable in an alignment conveyordirection, wherein the alignment conveyor comprises at least onealignment box positioned on an upper surface of the alignment conveyorthat is configured to receive poultry, wherein the alignment boxcomprises a first portion and a separate second portion that form anenclosure defining a side opening; a hanging box configured toimmobilize the poultry and movable in the alignment conveyor direction,the hanging box comprising a lower surface, a pair of opposed sides, anda rear wall defining a rear wall aperture, wherein the hanging box has ahanging box axis that is substantially coaxially aligned with analignment box axis for a predetermined amount of time as the alignmentbox and hanging box travel in the alignment conveyor direction; analignment stunner comprising a fluid source that provides a stream offluid, the alignment stunner configured for urging the poultry from theenclosure of the at least one alignment box through the side opening andto the hanging box; and a shackle configured to grasp a portion of thepoultry, the shackle being positioned in a picking line configured tocarry the grasped poultry for further processing, wherein the hangingbox positions the poultry into the shackle.
 2. The automated system forhanging poultry of claim 1, wherein the alignment conveyor is configuredto convey the poultry from an input point to the alignment stunner. 3.The automated system for hanging poultry of claim 1, wherein thealignment conveyor plane is substantially parallel to a floor on whichthe alignment conveyor is placed.
 4. The automated system for hangingpoultry of claim 1, wherein the first and second portions of thealignment box extend upwardly away from the conveyor plane of thealignment conveyor.
 5. The automated system for hanging poultry of claim1, wherein the alignment stunner further comprises at least one spraybar.
 6. The automated system for hanging poultry of claim 5, wherein theat least one spray bar is an oscillating spray bar, capable of rotationabout and between a first spray bar position, in which fluid exits theat least one spray bar in a first desired direction relative to theconveyor plane of the alignment conveyor, and a second spray barposition, in which fluid exits the at least one spray bar in a seconddesired direction that is different from the first desired direction. 7.The automated system for hanging poultry of claim 5, wherein the atleast one spray bar comprises a plurality of spray bars, and wherein atleast one spray bar of the plurality of spray bars is positioned at anacute angle relative to an alignment conveyor axis.
 8. The automatedsystem for hanging poultry of claim 7, wherein at least one spray bar ofthe plurality of spray bars is electrically coupled to a power source sothat fluid exiting the at least one spray bar is electrified.
 9. Theautomated system for hanging poultry of claim 1, wherein the alignmentstunner is positioned relative to the hanging box to urge the poultry toposition its head in the rear wall aperture of the hanging box.
 10. Theautomated system for hanging poultry of claim 1, wherein the pair ofopposed sides of the hanging box are movable relative to each other andextend away from the lower surface.
 11. The automated system for hangingpoultry of claim 10, wherein the pair of opposed sides are movable aboutand between a first side position, in which the pair of opposed sidesare spaced from each other a first predetermined distance, and a secondside position in which the pair of opposed sides are spaced from eachother a second predetermined distance that is less than the firstpredetermined distance.
 12. The automated system for hanging poultry ofclaim 1, wherein the hanging box further comprises a pair of lockingarms movable about and between a first arm position, in which at least aportion of each locking arm is positioned below the lower surface of thehanging box, and a second arm position in which at least a portion ofeach locking arm is positioned above the lower surface of the hangingbox.
 13. The automated system for hanging poultry of claim 12, whereineach arm of the pair of locking arms is substantially L-shaped.
 14. Theautomated system for hanging poultry of claim 1, wherein the hanging boxis rotatable about and between a first box position, in which the lowersurface of the hanging box is substantially parallel to the plane of thealignment conveyor, and a second box position, in which the lowersurface of the hanging box is at an acute angle relative to the plane ofthe alignment conveyor.
 15. The automated system for hanging poultry ofclaim 14, wherein the hanging box positions the poultry into the shackleas the hanging box rotates from the second box position towards thefirst box position.
 16. The automated system for hanging poultry ofclaim 1, further comprising a control system coupled to at least onesensor.
 17. The automated system for hanging poultry of claim 16,wherein the at least one sensor is configured to sense the presence ofthe poultry at a predetermined position in the system.
 18. The automatedsystem for hanging poultry of claim 17, wherein the at least one sensoris configured to sense the presence of the poultry in the alignment box,and wherein the control system selectively adjusts a speed of thealignment conveyor based at least in part upon the presence of thepoultry.
 19. A method for hanging poultry in a shackle automatically,comprising: providing an endless alignment conveyor having an uppersurface positioned in an alignment conveyor plane and movable in analignment conveyor direction, wherein the alignment conveyor comprisesat least one alignment box configured to receive poultry that defines aside opening, and wherein the at least one alignment box is attached tothe upper surface of the alignment conveyor; providing a hanging boxconfigured to immobilize the poultry and movable in the alignmentconveyor direction, the hanging box comprising a lower surface, a pairof opposed sides, and a rear wall, wherein the hanging box is rotatableabout and between a first box position, in which the lower surface ofthe hanging box is substantially parallel to the plane of the alignmentconveyor, and a second box position, in which the lower surface of thehanging box is at an acute angle relative to the plane of the alignmentconveyor; providing an alignment stunner for urging the poultry from theat least one alignment box through the side opening and to the hangingbox, the alignment stunner defining at least one fluid opening in fluidcommunication with a fluid source that is configured to direct at leasta first stream of fluid in a desired direction towards the upper surfaceof the alignment conveyor; providing a shackle configured to grasp aportion of the poultry, the shackle being positioned in a picking lineconfigured to carry the grasped poultry for further processing;inserting poultry into the at least one alignment box; and activatingthe alignment conveyor such that the alignment conveyor conveys thepoultry to the alignment stunner, wherein the alignment stunner urgesthe poultry from the at least one alignment box through the side openingand to the hanging box when the hanging box is positioned above at leasta portion of the upper surface of the alignment conveyor, and whereinthe hanging box contacts the poultry and inserts the poultry into theshackle as the hanging box moves from the second box position to thefirst box position.
 20. The method of hanging poultry of claim 19,wherein the hanging box further comprises a pair of locking arms movableabout and between a first arm position, in which at least a portion ofeach locking arm is positioned below the lower surface of the hangingbox, and a second arm position in which at least a portion of eachlocking arm is positioned above the lower surface of the hanging box.